Update on My Coal Bin Project...

 
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SpurHntr
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Post by SpurHntr » Tue. Sep. 15, 2015 9:13 pm

...I can finally use it!

Took me a year, ok, well 7 days of work, lol...I have a lot of excuses why I kept putting it off.

Last year...to get you up to speed with this project...

Post by SpurHntr - FINALLY Building My Coal Bin...

Last week, started working from the top...
Exploratory pick axe hole through my driveway revealed a 24" round 2" thick cover just laying over the existing chute that was poured into my bin at it's inception.
So, a 26x26" square I cut out with a regular old circular saw and a $12 diamond blade.
Cleaned it out...
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Then, since the sides of my poly concrete box were a bit shorter than the opening, I racked my brain, and came up with an angle iron support frame setup...JB welded it in place, then added some liquid nails just cuz...
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Then JB welded the poly poly-concrete Quazite electrical box (that I had to cut to 6" height not the 18" height it was) my buddy fixed me up with to the angle iron...more liquid nails...then about 4" of modified
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Then, pop in the bolt fastened 2" thick 12000 lb load bearing lid, and some cold patch...

Then, top it off with some dust to keep the tar down...
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Will let it cure overnight and let the Mrs. drive over it tomorrow.
By my calculations, it is 189 cubic feet, so I got 4 ton of Jeddo rice coming shortly.

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SpurHntr
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Post by SpurHntr » Tue. Sep. 15, 2015 9:22 pm

Sorry for the sideway pics and duplicate pic...not the easiest place to post/edit pics on

 
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Lightning
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Post by Lightning » Wed. Sep. 16, 2015 8:03 am

Very nice! In a calculation using 35 cubic feet per ton (33-34 cubic ft/ton is more actual) you should be able to fit 5.5 tons in there.. :)

 
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SpurHntr
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Post by SpurHntr » Wed. Sep. 16, 2015 11:23 am

Lightning wrote:Very nice! In a calculation using 35 cubic feet per ton (33-34 cubic ft/ton is more actual) you should be able to fit 5.5 tons in there.. :)
Thanks Lightning.
I figure to start with 4 ton and see how it fills up.
My drawboards are just over 6 feet up front, and I went a smidge above 3 feet high for the back height of the sloped floor.
My calcs say 189 cu ft to 6.5 feet level height. I know more will stay in the "back".
I always thought around 40 cu ft per ton?

 
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Lightning
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Post by Lightning » Wed. Sep. 16, 2015 12:44 pm

40 cubic ft per ton is a good figure for building a bin. It gives you some wiggle room in case the coal guy shows up with a little extra, or maybe you find out that you need a little more the following year after getting thru a cold winter.

But as far as actual volume is concerned, thru careful measurement, myself and a few others have found a ton to occupy 33-34 possibly 35 cubic ft per ton depending on what size. The density of the coal can vary a little bit too. :)

 
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Post by KingCoal » Sun. Sep. 20, 2015 8:07 pm

Lightning wrote:40 cubic ft per ton is a good figure for building a bin. It gives you some wiggle room in case the coal guy shows up with a little extra, or maybe you find out that you need a little more the following year after getting thru a cold winter.

But as far as actual volume is concerned, thru careful measurement, myself and a few others have found a ton to occupy 33-34 possibly 35 cubic ft per ton depending on what size. The density of the coal can vary a little bit too. :)
really ?? where was this spoken of ? all the bin sizing tables I have seen here are based on 40 c.f. making my 4x4x8 - 128 cf. bin about 3.2 tons.

but now you are suggesting that it's likely more like 3.65 - 3.87 ?

i'm fine with which ever, I just wish there was some agreement across the board. the difference could be as much as 1250 #'s, that makes some serious difference in use calculations and pretty well means that the most accurate record keeping will be "weighed coal in ".

glad you brought it up,
steve

 
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Lightning
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Post by Lightning » Sun. Sep. 20, 2015 8:23 pm

KingCoal wrote:i'm fine with which ever, I just wish there was some agreement across the board. the difference could be as much as 1250 #'s, that makes some serious difference in use calculations and pretty well means that the most accurate record keeping will be "weighed coal in ".
Yes, Larry and I found a ton to occupy less than 40 cu ft per ton.
35 cu ft per ton is more actual. I believe Larry came up with 1.3 cu yards per ton which is 35.1 cu ft.

Sizing a little big is always better than sizing a little small.... ;)


 
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Post by KingCoal » Sun. Sep. 20, 2015 8:39 pm

ok, I need to go back to were Paul measured the C.F. in a 5 gal. pail then weighed the amount of nut it will hold.

whatever "that" figure is i'll go with for the capacity of my bin. should be interesting.

thanks,
steve

 
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Post by 2001Sierra » Sun. Sep. 20, 2015 8:44 pm

Lightning wrote:
KingCoal wrote:i'm fine with which ever, I just wish there was some agreement across the board. the difference could be as much as 1250 #'s, that makes some serious difference in use calculations and pretty well means that the most accurate record keeping will be "weighed coal in ".
Yes, Larry and I found a ton to occupy less than 40 cu ft per ton.
35 cu ft per ton is more actual. I believe Larry came up with 1.3 cu yards per ton which is 35.1 cu ft.

Sizing a little big is always better than sizing a little small.... ;)
I too agree 40 cu ft per ton is generous. I agree with 35 or 36 cu ft per ton is real.

 
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Post by Lightning » Sun. Sep. 20, 2015 9:03 pm

KingCoal wrote:ok, I need to go back to were Paul measured the C.F. in a 5 gal. pail then weighed the amount of nut it will hold.

whatever "that" figure is i'll go with for the capacity of my bin. should be interesting.

thanks,
steve
Using a bucket measurement to scale up to a ton will lead to being inaccurate since there is space along the wall of the pail that isn't proportional to the walls of a full bin.

Actually if you take 50 buckets at 40 pounds each and multiply 50 × .66 cubic feet per bucket you get about 33 cubic feet per ton lol.

You gotta consider settling too. A box of cereal is only 2/3 full haha.

 
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Post by blrman07 » Mon. Sep. 21, 2015 7:01 am

I built my bin to exactly 40 cft. at 2x4x5. It held 52 buckets of nut that came from a free basement mine which put the coal right up to the top. Had I put pea in it I would probably have gotten over a ton. That 35 pound a bucket figure seems about right. I had been using 40 and always thought it was a little high. Now that I could put the measurement in a known volume 52 buckets at 35 lbs each comes in at 1820 pounds which is about right. The basement owner said they got a ton and never used it. There are about 7 bucket loads left to get. That would put it at 2065 pounds.

Close enough for me. 8-)

 
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Post by KingCoal » Mon. Sep. 21, 2015 7:56 am

well..........i measured and calculated 3 plastic buckets marked 5 gals. this morning.

they all came out to 1390 c.i. or .80c.f.

they all held 41 #'s of bulk run nut.

that's about 49.2 #'s per c.f.

i'll go with 128 c.f. equals 3.15 tons of bulk run nut anth.

 
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Post by Lightning » Mon. Sep. 21, 2015 8:23 am

A quick Google told me that 5 gallons is 1155 cubic inches. I'm not sure if that skews your calculations or not. I got the same poundage for a bucket though at 41 pounds :)

 
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Post by Lightning » Mon. Sep. 21, 2015 8:36 am

Plus most buckets I've seen are slightly cone shaped meaning the top is a a little bigger than the bottom. You could have lost a little space there. Are you using inside dimensions?

 
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Post by KingCoal » Mon. Sep. 21, 2015 9:49 am

Lightning wrote:A quick Google told me that 5 gallons is 1155 cubic inches. I'm not sure if that skews your calculations or not. I got the same poundage for a bucket though at 41 pounds :)
yes, I saw that too. the problem enters because that it a projection from the cubic area required to contain 1 (one ) gallon of water x's 5.

that simply won't work for what we are doing.

5 gal. bucket has top dia. of 12", bottom dia. of 10.5", so average dia. 11.25" x 14 ' deep.

5.625 x 5.625 x 3.14 x 14 = 1390 c.i. x .000579 = .80481 c.f. in an actual 5 gal. bucket.

then go from there................


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