EFM 700 Rebuild

 
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CoalJockey
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Location: Loysburg, PA
Stoker Coal Boiler: Several EFM 520 refurbs...one 900, one 1300 mega-stoker
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Post by CoalJockey » Fri. Nov. 11, 2016 8:10 pm

Good to see that someone is doing a reman on one of the larger EFMs.

I recently did a restoration on a 900 a few years ago, although it is not in service yet, it soon will be. I run a 1300 at our truck garage that partially I refurb'ed. New shafts, bushings and bearings was all it really needed at the time. There are two 520's running on the property and a DF 520 that will be refurbished here soon as well.

The 700, 900, 1100, and 1300 were a much different animal than the smaller 520 and 350 in that the fire pot rotates as the unit is firing. Fines are automatically dumped into the ash pot by way of a slotted cylinder at the bottom of the pot. The unit is fed through a cross-auger and these augers can feed from either side of the burner to suit any situation.

When you get the burner removed, be sure to check the "gearbox" at the back of the fire pot. (Not the reduction box on the blower) This is a system of bevel gears, shafts, and bearings that is responsible for rotation of the fire pot. This is known to be a heavy-wear area and if the bearings have any play in them you should replace them. The 900 gearbox I rebuilt was trashed due to the previous owner running it with the bearings shot.

I love the idea of the stainless base... you should maybe give some thought to building and marketing an aftermarket stainless base for the 520's! :up:


 
Ash Bucket
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Stoker Coal Boiler: 1966 EFM 700

Post by Ash Bucket » Sun. Dec. 11, 2016 10:11 am

Well its been a while since I had an update. With working late hours for the last few weeks I was putting it off. So far I have the boiler completely disassembled and top half separated from the bottom. As far as lifting yye boiler off all I did was take some blocks and hydraulic pump jacks to lift it from the front and build uo wood blocks on both sides of the bade so I could put the pipes on and sit the boiler down. Once the boiler was off the base and on the roller pipes. I bolted a come along to the wall and yanked the rotted bade out from under it. I'm now it the actual "rebuild" process. Here's a few pictures of where I'm at now.

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Welding the new frame work to the base

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Welding the new frame work to the base

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The boiler sitting the the pipe and block setup

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The base of the boiler after being slid

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StokerDon
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Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Sun. Dec. 11, 2016 10:26 am

Nice work on the base so far! Glad you survived the base/stoker removal process. we were worried about you.

Any pics of the stoker yet?

-Don

 
Ash Bucket
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Stoker Coal Boiler: 1966 EFM 700

Post by Ash Bucket » Sun. Dec. 11, 2016 9:35 pm

No pics of the stoker yet. I'll grab some tomorrow after work. Here's a few more pics of the base. All the frame work is squared up and welded together with the exception of tei legs were added for extra support in the middle. Its getting welded to the cover tomorrow night hopefully. Im gonna be going easy these next 3 days, longs days ahead preparing walk in freezers at the PA farm show complex. Too much brain work for one night lol.

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Vampiro
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Location: Transylvania
Stoker Coal Boiler: Axeman Anderson S260
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Coal Size/Type: Anthracite, Pea Coal
Other Heating: POS gas boiler

Post by Vampiro » Tue. Dec. 13, 2016 11:24 am

The project is looking good so far. I wish I could weld that good. Keep us updated, we like to see success on here. When I was restoring my AA260, I got awesome advice (and still do) from all the folks on this forum. This forum was the reason I found my AA260.

 
waldo lemieux
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Post by waldo lemieux » Wed. Dec. 14, 2016 7:53 am

Please tell me that you will do something to keep those pipes from rolling on those 2x4, maybe a couple of screws or wood wedges or blocks? I that thing rolls, and lands when your putting the base back in.... omg :|

 
Ash Bucket
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Stoker Coal Boiler: 1966 EFM 700

Post by Ash Bucket » Sat. Dec. 17, 2016 10:04 pm

Hahaha, yes I did. I actually have screws in there you just cant see them because of the poor photo quality. Moving on to an update. The frame is now completely welded into the base and I'm in the process of marking and cutting the openings for the ash clean out and the stoker assembly. Anyone know where I can get the rope gaskets for this unit? I think I remember seeing something on here about a person in Shenandoah who sells parts for these. Would this person sell them? its only a half hour drive from me and I get up that way quite often for work. I need every gasket, the door, all the side plates and back plate. and I couldn't tell if there was one between the base and the boiler top, but if there was I would need that one as well. Any info would be great, and thanks for all the support!!


 
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ricoman2737
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Location: Cincinnatus, NY 13040 (Cortland Co.)
Stoker Coal Boiler: EFM DF520
Coal Size/Type: Buckwheat
Other Heating: Lennox Fuel Oil boiler as a backup

Post by ricoman2737 » Sun. Dec. 18, 2016 7:53 am

Marks Supply, 230 South Main St., Shenandoah, Pa. 17976. Telephone 570-462-0748. Ask for " Joe". He'll have everything you need, plus he can answer all your questions about EFM's. Good luck - John

 
Ash Bucket
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Stoker Coal Boiler: 1966 EFM 700

Post by Ash Bucket » Thu. Feb. 16, 2017 6:59 pm

Well its been a while since I've posted, but its finally done! Fired it up last week. She's been keeping the house plenty warm running at 5 teeth 4 air. Ran into some plumbing issues and I currently have one small leak. Excuse the mess and temporary wire thats hanging from the one pump. But here's some pics. Enjoy! P.S. its still rusty due to not being able to paint it yet. This spring has more to come for this machine.

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StokerDon
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Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Thu. Feb. 16, 2017 9:39 pm

Nice!

Glad to see it's runn'in again!

-Don

 
Dave 1234
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Post by Dave 1234 » Fri. Feb. 17, 2017 3:48 pm

AB , Good to see that you saved her. A 700 is a great size , not too small but not huge . Ahh, and can burn some bigger size coal.

Can you get ahold of a draft meter ? It will help you a bunch. Re-install your ''baro'', so that she hangs dead flat horizontal. Then check your draft. ( a lit match at the check opening will do if thats all you have around ) .

 
Phil May
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Stoker Coal Boiler: EFM 700
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Coal Size/Type: Rice

Post by Phil May » Fri. Feb. 17, 2017 4:31 pm

Them 700s are heat making mothers. Nice job. I wish Scott would have thought about the clean out doors sooner than later.

 
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Scottscoaled
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Post by Scottscoaled » Fri. Feb. 17, 2017 4:42 pm

Phil May wrote:Them 700s are heat making mothers. Nice job. I wish Scott would have thought about the clean out doors sooner than later.
You need me to come out there and make you a clean out Phil? :lol:

 
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Rob R.
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Post by Rob R. » Fri. Feb. 17, 2017 8:13 pm

Nice job. I am glad to see that beast is back in action.

 
Phil May
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Post by Phil May » Sun. Feb. 19, 2017 2:20 pm

I think I can probably figure it out Scott. I have put close to 80 ton threw that monster. I have put 2 auger pipes on so far. The PVC probably not the best but it is easy and cheap to change. Cleaning it is the only bad thing of the whole set up.


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