By: Ashcat On: Sat Nov 22, 2008 9:07 pm
I just completed my coal bin this morning, in advance of 5 tons of nut being delivered November 28. The entry panels slide up and out, and this also permits adjustment of the size of the opening at the bottom from which I'll shovel coal into 5 gal buckets. Should be about 5-6 shovelfuls per day—no big deal--although kudos to all here for their gravity-based dispensing bins. This bin challenged (and may have beaten) my construction abilities already. For example, the studs are placed crosswise rather than on end against the joists. I did this partly out of ignorance and partly because I needed to have enough area to tack two separate sheets of board. I guess in this case it would have been better to put two studs back to back, but in the usual (stronger) orientation. The sheets are ¾ inch sub-flooring material, not plywood. The Home Depot guy thought it would work fine, and the lack of warp as well as the grooved contacts between sheets made it easy to work with and everything lined up well. It's pretty hefty stuff and I'm hoping it will hold up as well as plywood. The price was significantly less than plywood.
The bin is 95 inches long X 81 inches wide X 77 inches high which, at 40 cu ft per ton of coal , works out to about 8.5 tons.
I put Dry-Lok masonry paint on the floor and block wall, and used 5/8 inch concrete anchors for the bottom-most piece of lumber that forms the base of the walls (what's the term for that?). Those 4 or 5 inch holes of 5/8 inch diameter weren't fun to do in concrete, until I replaced my old, cheap Black & Decker with a Milwaukee hammer drill, which is my new best friend--like stepping out of a Yugo and into a modern car. It also made short work of a few pennies I used to make washers for the tracks--I had no washers small enough in internal diameter to accomodate the screws. So, when someone asks how much money I put into this project, I can say 8 cents.
The window will be accessible to the delivery truck, and there is enough room from outside the bin to place a ladder and re-install the window (single lever keeps it in place) after delivery.
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- Looking in, with entry panels removed
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- Close-up of panel track. The washer cost one penny