HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: Wood'nCoal On: Sun Aug 24, 2008 1:02 pm

Everyone's in a panic because of the high cost of oil. I see lots of woodpiles around here as well. Their all overlooking the best source of heat!
Wood'nCoal
 
Stoker Coal Boiler: 1959 EFM 350
Hand Fed Coal Stove: Harman Magnafire Mark I
Coal Size/Type: Rice and Chestnut
Other Heating: Fisher Fireplace Insert

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: SMITTY On: Mon Aug 19, 2013 10:41 pm

Welp, almost 5 years to the day later, and I must dig this one out of the dusty (with coal ash) NEPACrossroads archives buried deep within the dark recesses of the internet. :D

I *FINALLY* got my stoker boiler down the basement! YEAH! :punk: :band: I was a man on a mission yesterday. I had got up with the plan to move all my coal into the basement ... but then I started thinking ... where the hell is the boiler going to go ... and how the hell am I going to maneuver it around here with a basement full of coal bags?? At that moment I decided the boiler is going down those stairs NOW - controlled, or out of control!

This stoker was given to me by our recently lost forum member Jim D. last year - God rest his soul. A very generous man indeed. When I told him I had zero cash, he said "Don't worry about that - can you sell some stoves for me?" Hopefully I was able to move a few more for him than the ones he told me about. THANK YOU JIM OL' BUDDY!! It was one of the ones he designed and built - may have been a prototype. I will try to do him justice by doing a good install. We'll remember him as his boiler heats our home in the years ahead. God Bless him!



Same deal with this one, only this time it went MUCH easier. 2nd time's a charm? This time I ripped a sheet of plywood in half, and nailed it to the stairs with 14 nails. VOILA! Instant ramp. The setup was exactly the same -- ATV outside (only this time I removed both the front door and basement door), running winch line (blue synthetic instead of steel this time) thru house to snatch block, and 120° or so to the handle of the 2-wheeler. Only difference was I left some excess length on the strap used for the snatch block-to-stud connection, which made the unit want to steer toward my railing and off the edge of the stairs. We caught it in time, and pushed the snatch block away from us with our hands, which then guided the unit straight to the bottom of the stairs! SWEET!! Hard part is done. Took a fraction of the time it took to get the Mark III down there, as there was no prying and swearing at every step. Just one solid motion downward. I also had help from my neighbor's 250 lb. nephew - he manhandled that thing like it was a box of Cheerios! :funny: Even still I was covered in sweat by the time this thing got down the stairs. Getting it positioned in that narrow stairwell was still a challenge no matter how much help I had!

Now for the plumbing part. I'm a bit rusty - can't remember how the hell they come up with the strange sizes for NPT. I recall measuring one ... but the measurement I got was way off from what it was called. Guess I'll get stuck making a few trips to the store ...

Also my oil boiler is now leaking like a sieve. Now I think I know the reason for it sucking down oil this summer for DHW. I'm already under 1/2 tank .. and I filled up in March!! :shock:

Anyway ... here's some pics!
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SMITTY
 
Stoker Coal Boiler: Patriot Coal - custom built by Jim Dorsey
Hand Fed Coal Stove: Harman Mark III (not currently in use)
Coal Size/Type: Rice / Blaschak anthracite
Other Heating: Oil fired Burnham boiler

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: gaw On: Tue Aug 20, 2013 1:26 am

Good work SMITTY, I always said "if we can put a man on the moon SMITTY can put a boiler in his basement"

When I would have to make deliveries to places without loading docks and have a large window or door unit every now and then they would ask "how will you get that off of there?" I always said that getting it off was easy, getting it off in one piece was a bit more complicated. You got it down in one piece so you did good. As for plumbing, if you are going to use cast fittings buy American at a local supply house. Cost difference is minimal and quality difference is huge. That is my tip of the day, now I shall enjoy a nice cold "Blithering Idiot" :cheers: and put it on your tab. :)
gaw
 
Stoker Coal Boiler: Keystoker KA-6
Coal Size/Type: Rice from Schuylkill County

Visit Hitzer Stoves

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: Rob R. On: Tue Aug 20, 2013 5:15 am

Nice job Smitty. Getting those boilers into the cellar is at least half of the battle. Are you taking the oil boiler out of service?

Buy USA-made fittings, and get some "GRRIP" pipe dope. Three wraps of teflon tape + GRIPP = no leaks.
Rob R.
 
Stoker Coal Boiler: EFM DF520
Coal Size/Type: Rice/buck
Other Heating: Dad's 1953 EFM Highboy

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: dcrane On: Tue Aug 20, 2013 7:52 am

Nice Smit! Im sorry I never got a chance to know Jim (what happened? what did he manufacture/design?).

Looks like that Harmons been taking a beating with the moisture down their! I used a paint product (its more like a cement/paint/plastics product called DryLoc), Just grab a big ole bucket of hydraulic cement and trowel in any holes/loose mortar, then take a big wide floor brush and start going nuts slopping it on the stone and in the joints! This stuff comes in white, beige, grey and it will not only seal everything and takes hydraulic pressure but it will brighten the whole basement so its not dark and scary looking anymore! not more than one day effort total will save years on your equipment and maintenance and will prevent future repointing plus it will look fantastic!

Now its time to remove the oil burner :cry: :lol:
dcrane
 
Hand Fed Coal Stove: Crane 404

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: whistlenut On: Tue Aug 20, 2013 8:25 am

Smitty, DON'T forget to get that boiler up off the floor on some 4*8*16" solid blocks. If headroom is tight, that may be an issue, however don not let the base contact the floor directly. Any piping questions.....just post em.

Is that the 170K unit?

No lost skin.....no emergency room trips....no back surgery required.......YOU DONE GOOD!!!! :shock: :x :D :idea: :!:
whistlenut
 
Stoker Coal Boiler: AA130's,260's, AHS130&260's,EFM900,GJ&VanWert
Hand Fed Coal Boiler: Franks Boiler,Itasca415,NYer130,Van Wert
Hot Air Coal Stoker Furnace: Yellow Flame
Hot Air Coal Stoker Stove: Alaska-4,Keystoker-2,
Hand Fed Coal Stove: Alaska,Gibraltor,Keystone,Vc Vigilant 2
Hand Fed Coal Furnace: Van Wert, NYer's, Ford,Jensen.
Coal Size/Type: Rice,Buck,Pea,Nut&Stove
Other Heating: Oil HWBB

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: freetown fred On: Tue Aug 20, 2013 10:51 am

What Doug said John! :clap: toothy
freetown fred
 
Hand Fed Coal Stove: HITZER 50-93
Coal Size/Type: BLASCHAK Nut/Stove mix

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: 2001Sierra On: Tue Aug 20, 2013 10:38 pm

The fun never ends :!: :!: Great job, never give up, and don't ever think we can't do better. We all evolve, we can just hope we live long enough to benefit from what we have learned. I must admit this site has made the learning curve a lot shorter.
2001Sierra
 
Hot Air Coal Stoker Stove: Keystoker 90 Chimney vent
Coal Size/Type: Rice
Other Heating: Buderus Oil Boiler 3115-34
Stove/Furnace Model: Keystoker 90 Chimney Vent

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: SMITTY On: Fri Aug 23, 2013 7:12 pm

Thank you sirs! 8-)

gaw wrote: ...... I always said "if we can put a man on the moon SMITTY can put a boiler in his basement"
:lol: :up:


Rob R. wrote: ..... Are you taking the oil boiler out of service? .....

No - it'll be there as a backup just in case. Thing's leaking like a sieve though. Looks to be around the factory DHW coil that hasn't been used since '05. Will be breaking some bolts off on that job I can see ... :|


dcrane wrote:Nice Smit! Im sorry I never got a chance to know Jim (what happened? what did he manufacture/design?).

Looks like that Harmons been taking a beating with the moisture down their! I used a paint product (its more like a cement/paint/plastics product called DryLoc), Just grab a big ole bucket of hydraulic cement and trowel in any holes/loose mortar, then take a big wide floor brush and start going nuts slopping it on the stone and in the joints! This stuff comes in white, beige, grey and it will not only seal everything and takes hydraulic pressure but it will brighten the whole basement so its not dark and scary looking anymore! not more than one day effort total will save years on your equipment and maintenance and will prevent future repointing plus it will look fantastic!

Now its time to remove the oil burner ...

Check out Jim's work here: http://www.coaljack.com/home/?page_id=50 He designed them & family members built them with his guidance on the design aspect. Has some good units. Not sure what's been going on there since - don't know if they're even building them anymore.

As far as waterproofing that basement, I'd need no less than 400,000 man hours & an unlimited budget. So basically ... not happening in my lifetime! lol! Oil burner is staying as a backup. Once something is installed it would be foolish to remove it. 30 years down the road, coal could be unobtainable due to the militant environmental framework this administration has laid down .. and oil "could" be cheap - never know what kinds of curves this life will throw your way. Isn't costing me anything to leave it down there - just oil if I run it. Never know what the future brings ... so it stays. Could always burn used oil in a pinch with some work. Gotta do what you gotta do to survive, ya know.


whistlenut wrote:Smitty, DON'T forget to get that boiler up off the floor on some 4*8*16" solid blocks. If headroom is tight, that may be an issue, however don not let the base contact the floor directly. Any piping questions.....just post em.

Is that the 170K unit?

Thanks man. Yeah I might be able to get it 4" or so off the floor - if I'm lucky. VERY tight ceiling space there. As it sits on the floor right now, the pipe will have to elbow DOWN before it enters the chimney - certainly less than ideal but gotta dance with what brung me. No idea how many BTU's this thing is. Jim called one day last year asking what my oil boiler plate said for BTU's - told him 110k ... and a few months later he showed up here with this. Great guy. Miss him. :(


Thanks Fred & Sierra!
SMITTY
 
Stoker Coal Boiler: Patriot Coal - custom built by Jim Dorsey
Hand Fed Coal Stove: Harman Mark III (not currently in use)
Coal Size/Type: Rice / Blaschak anthracite
Other Heating: Oil fired Burnham boiler

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: Vinmaker On: Mon Aug 26, 2013 7:57 am

Looks like quite a job.

I am lucky with my set up. I have a walk out basement with a conventional 36" exit door. I can usually bring things around back and get them in pretty easy.

Your job looked very tricky. Glad you got it down there with no damage.

Vin.
Vinmaker
 
Stove/Furnace Make: HARMAN
Stove/Furnace Model: SF-250

Re: HOLY CRAP IT'S DONE!!! and no one got killed or maimed!!

PostBy: SMITTY On: Mon Aug 26, 2013 11:17 am

Thanks Vin - me too! :D :cheers:

I need to install a bulkhead here at some point. Don't have alot of motivation to fix the place though. The way the economy is going the state will probably end up seizing this place anyway ... a la Cyprus .. :roll:
SMITTY
 
Stoker Coal Boiler: Patriot Coal - custom built by Jim Dorsey
Hand Fed Coal Stove: Harman Mark III (not currently in use)
Coal Size/Type: Rice / Blaschak anthracite
Other Heating: Oil fired Burnham boiler

Visit Hitzer Stoves